0%
INDUSTRIAL FILTRATION · 3D
PHOENIX PRIME
PHOENIX PRIME · ENVIRONMENTAL MONITORING

CEMS station

A station that continuously measures flue gas emissions in the stack: a probe extracts the sample, which is conditioned and measured by analysers, and the results go automatically to the regulator.

24/7continuous measurement
EN 14181QAL1 / QAL2 / QAL3
Onlineto the ministry platform
Scroll down to see how it works
01 / 07

The sample is taken from the stack

A heated probe continuously draws a sample from the flue. A filter at the probe tip stops the dust, while the heated jacket keeps the sample at around 180 °C.

  • Probe material — SS316L or titanium
  • Back-purge keeps the filter clean
  • Dust is measured in situ by a stack sensor
02 / 07

A heated line carries the sample

The sample reaches the container through an insulated, heated line. The line is kept above the dew point — otherwise SO₂ and HCl dissolve in the condensate and readings come out low.

  • Temperature is monitored along the whole line
  • 80% of CEMS failures — probe, line and filter
03 / 07

The sample is dried and cleaned

Inside the container stands the sample conditioning cabinet: a gas cooler removes moisture, a fine filter catches the remaining dust and a pump keeps the flow stable.

  • Gas cooler — removes moisture
  • Fine filter and rotameter
  • Sample pump keeps the flow stable
04 / 07

Analysers measure the composition

The analysers in the cabinet continuously measure SO₂, NOₓ, CO, CO₂ and O₂. Dust is measured directly by a sensor mounted on the stack (in situ).

  • NDIR / UV / FID methods
  • Dust — light-transmission sensor
  • Normalisation to reference O₂
05 / 07

Automatic calibration

At set times the station checks itself against reference gases at the zero and span points. Any drift is logged and shown in the report — this is how the QAL3 requirement is met.

  • Reference gas cylinders and regulators
  • Automatic zero and span checks
  • Together with QAL2 / AST testing
06 / 07

The PLC collects and transmits data

The controller collects the measurements, calculates averages and sends them over the data link. If the link drops, data is kept in memory and sent once the connection is restored.

  • Modbus / OPC protocols
  • Averages: 30 minutes, 1 hour, 24 hours
  • Reports are generated automatically
07 / 07

Data goes to the ministry dashboard

Every measurement reaches the monitoring platform of the Ministry of Ecology and Environmental Protection (Ecoonline.uz) in real time. The same data also appears on the plant’s own dashboard.

  • In real time — with averaged values
  • Limit exceeded — automatic alert
  • In Kazakhstan — connection to ASM RK
ENGINEERING REQUEST

We install CEMS stations turnkey

Send us the stack dimensions, fuel type and required parameters — we will prepare the configuration, documentation and integration with the state platform.

Measured gases
SO₂, NOₓ, CO, CO₂, O₂
Dust
In-situ transmissometer
Standards
EN 14181, USEPA
Calibration
QAL1 / QAL2 / QAL3
Integration
Ecoonline.uz, ASM RK
Protocols
Modbus, OPC
Download the catalogue