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INDUSTRIAL FILTRATION · 3D
PHOENIX PRIME
PHOENIX PRIME · GAS CLEANING

Scrubber

Cleans gas by washing it with liquid: acid gases, aerosols and dust are captured and neutralised in a three-level spray system.

99.5%absorption efficiency
3 levelsspray system
15+ yearsservice life of corrosion-resistant materials
Scroll down to see how it works
01 / 07

Dirty gas enters at the bottom

A mixture of acid gas, aerosol and dust enters the lower section of the tower through the inlet duct and rises upwards. Liquid carrying the washed-out pollutants collects in the tower sump.

  • Gases removed: SO₂, HCl, HF, NH₃, VOC and odours
02 / 07

Gas is washed at three levels

Each level has a spray header with nozzles. The rising gas passes through three liquid curtains in turn: at each one, part of the pollutants is absorbed into the liquid.

  • Level 1 — removes coarse particles and dust
  • Level 2 — main absorption
  • Level 3 — final wash
  • Absorption — up to 99.5%
03 / 07

Nozzles atomise water into fine droplets

At each level, 18 nozzles spray the liquid in a cone. The finer the droplets, the larger the contact surface with the gas — and the more effective the cleaning.

  • Each level is controlled separately by its own valve
  • A sight glass shows the spray from outside
04 / 07

Mist eliminator and clean gas

At the top, a mist eliminator catches liquid droplets carried by the gas — otherwise they would reach the fan, the stack and the atmosphere. The cleaned gas leaves through the outlet pipe.

  • A clogged mist eliminator raises ΔP across the line
  • A ΔP gauge shows its condition at all times
05 / 07

The fan draws out the clean gas and sends it up the stack

A motor-driven fan draws the gas out of the scrubber and discharges it through the exhaust stack to the atmosphere.

  • The fan’s draft keeps the gas moving through all three scrubber levels
06 / 07

The liquid runs in a closed loop

The pump delivers liquid from the tank up the riser to all three levels. Liquid collected in the tower sump returns to the tank through the drain — the water circulates continuously.

  • A separate valve on each level’s branch
  • Flow meter and level indicator for control
07 / 07

Reagent and automatic pH control

A dosing pump adds reagent to the tank, while a pH sensor continuously monitors the liquid. Acid gases are neutralised in the alkaline liquid.

  • Without a stable pH, scrubber efficiency drops by half
  • pH-based automation saves reagent
  • Reagents: NaOH, Ca(OH)₂, lime milk
ENGINEERING REQUEST

We design the scrubber for your gas

Send us the gas composition, flow rate and temperature — an engineer will select the material, number of levels and reagent.

Gases removed
SO₂, HCl, HF, NH₃, VOC
Absorption
up to 99.5%
Shell material
PP / FRP / AISI 316L
Reagents
NaOH, Ca(OH)₂, lime milk
Control
Automatic pH, ΔP
Service life
15+ years
Download the catalogue